Combination Scales : Reliable and Versatile Solutions for Various Industries

What Are Combination Scales?

Combination scales use multiple weighing heads, each equipped with precision load cells, to measure product weight with high accuracy. The process begins when products enter the feeding funnel, typically via conveyor belts or bucket elevators. The top cone and linear feeder pans distribute the product into weighing buckets using vibration or rotation. The precision load cells in these buckets constantly check the weight. The system calculates the ideal weight combination based on predefined parameters, ensuring uniform distribution and minimizing waste.

Different Head Scales and Their Applications

Combination scales are available in different configurations, such as 10-head, 14-head, 16-head and 30-head etc. , each suited for specific production needs:

4.0G Plus 10-Head Combination Scales

• Common Applications : Confectionery, chips, nuts, cookies, flakes, beans, pet food, and various snack items
• Advantages : Compact design, cost-effective, and precise weighing

4.0G Plus 14-Head Combination Scales

• Common Applications : Snacks, nuts, beans, confectionery, cookies, flakes, chips, and pet food
• Advantages : Higher speed than 10-head models, and greater versatility

Memory Hopper 16-Head Combination Scales

• Common Applications : Snacks, sweets, fresh and frozen products (waterproof version), etc.
• Advantages : Capable of mixing 2 products, with unloading speeds of up to 160 per minute

Memory Hopper 18-Head Combination Scales

• Common Applications : Candies, snacks, fresh and frozen products (waterproof version), etc.
• Advantages : Supports mixing 3 products, with unloading speeds of up to 200 per minute

Memory Hopper 24-Head Combination Scales

• Common Applications : Fresh and frozen products (waterproof version), candies, snacks, etc.
• Advantages : Allows mixing of 4 products, with unloading speeds of up to 240 per minute

Memory Hopper 30-Head Combination Scales

• Common Applications : Sweets, snacks, fresh and frozen products (waterproof version), etc.
• Advantages : High-performance weighing, capable of mixing 5 products, with unloading speeds of up to 300 per minute

Industry Applications and Product Types

Food Industry Applications

Snack Industry

Combination scales streamline weighing and packaging for products like :

• Suitable for potato chips, pretzels, crackers, cornflakes, popcorn, peanut brittle and other snack foods, as well as all types of cereals.
• Powerful main vibrator and line vibrator make the feeding more uniform and faster, ideal for handling small-sized, lightweight, easy-to-slide products.

Meat Processing

• Suitable for chicken wings, seafood, and fish fillets.
• Moisture-resistant designs improve durability in humid environments.

Vegetable and Fruit Processing

• Specialized solutions for salads, fruits, lettuce, and mixed greens.
• Large bucket designs (5.5L/7.5L) accommodate potatoes, oranges, and heavier produce.

Pharmaceutical Industry Applications

CBD and Pharmaceutical Products

• Ideal for cannabis flowers, herbs, tablets, and pills.
• Accuracy levels of 0.03 gram ensure precise dosing.
• Maintains product consistency to comply with regulatory standards.

Automated Pharmaceutical Packaging

• Enhances efficiency in dosage packaging, pill bottling, and powder weighing.
• Ensure that compounds are formulated correctly, and ensure the efficacy and safety of drug products.

Non-Food Industry Applications

Granules & Powder Products

• Works well for detergents, seeds, fertilizers, farm chemicals, and livestock feed.
• Optional dust-proof covers and sealed designs, reduce dust and keeps the production area cleaner.

Laundry & Dishwasher Capsules

• Accurate counting mode for liquid detergent pods and dishwasher tablets.
• Improving product flow, increasing packaging speed and consistency.

Hardware

• Precisely weighs and counts nuts, bolts, and screws.
• Wear-resistant surfaces extend durability when handling sharp metal parts.

Linear Weighers : Structure, Function, and Integration

Linear weighers are used for completing the quantitative packaging measurement work of granular materials with poor flowability, such as peanuts, seeds, MSG, sugar, feed, and additives, in industries like food, medicine, and chemicals.

Benefits of Linear Weighers

• Ideal for poor flow ability items, including washing powder, rice, flour, etc.
• Eradicate the necessity for manual weighing and filling.

Comparison : Linear Weighers vs. Combination Scales

Feature	Linear Weighers	Combination Scales
Weighing Method	2 / 4 / 6 / 8 heads type	Multi-head combination
Speed	Moderate (2-60 packs/min)	High (75-300 packs/min)
Product Types	Dust-prone, easy to dust, easy to flow	Different types
Ideal Usage	Low-to-medium output	High-volume production

Technological Innovations in Multihead Weighers

Key Features Enhancing Performance

• Intelligent Optimization : Smart algorithms adjust weight combinations to minimize waste.
• Advanced Touchscreen Controls : User-friendly interfaces streamline operation.
• Hygienic Design : Stainless steel construction for food and pharmaceutical applications.
• High-Speed Processing : Optimized for rapid weighing and packaging.

Versatility in Packaging Applications

• Works with pouch filling machines, VFFS machines, tray sealers, and bulk filling systems.
• Handles a broad range of products, from small granules to large food portions.

Role of Combination Scales in Automated Packaging Systems

Combination scales are integral to modern packaging automation, ensuring accuracy and efficiency across industries. They seamlessly integrate with:

• Pouch Fillers : Ensures precise filling of flexible packaging.

• Supply Hoppers : Efficiently distributes products to weighers.

• Conveyors and Metal Detectors : Supports seamless workflow and quality control.

Choosing the Right Combination Scale

Factors to Consider

Selecting the right combination scale is crucial to ensuring efficiency, accuracy, and seamless integration within your packaging operations. A well-chosen scale enhances productivity while minimizing product giveaway and operational downtime. However, with various models and configurations available, it’s essential to evaluate key factors that align with your production requirements and long-term operational goals. Below are some critical aspects to consider when making your decision :

• Production Volume : Match the scale head count with your output requirements.

• Product Characteristics : Higher head counts enable faster speeds and greater accuracy.

• Integration Needs : Ensure compatibility with pouch fillers, vertical form-fill-seal machines, and conveyors.

• After-Sales Support : Look for warranty coverage, maintenance plans, and service availability.

Buying the Multihead Combination Scale

At High Dream, we provide weighing solutions tailored to suit your needs. For professional consultation and customized solutions, contact High Dream today to find the best combination scale for your needs!